Not blogging much, but printing a whole lot.

28 August, 2010 – 5:42 pm

I’m just not writing much ever on this blog, but I do want to say we are still definitely around and printing tshirts and doing other fun stuff! I’m busy with the business and Krav Maga and Jiu Jitsu, and I tweet a whole lot but rarely write on this blog.

Let us know if you need anything! 215-514-7643 vacord.com order@vacord.com

We passed last year’s sales total a couple weeks ago, which is great in a recession, in August.

Some newer sites:

Cloud Wall Decals

Star Wall Decals

Custom Hoodies

Cheap Screen Printing

Also we’re starting the Philadelphia Screen Printers Coalition, so that other printers in Philly can organize to pass each other referrals and help each other out. Phillyscreenprinters.org

And I’m president of the Philadelphia chapter of Professional Referral Exchange, a networking group.

Get on out there and do your thing. If you need shirts for your thing, holler.

“There is no point in not trying hard.” -Stuart

The life and demise of the Vacord Screen Printing Van

28 August, 2010 – 5:34 pm

We bought a 1997 Ford Aerostar van in 2007. It was the cargo van style, black, with a red Ferrari decal on each side, 263000 miles. I used it to go to Alpha Shirt distributor and get blanks shirts once a week with it, as well as traveling around town, running errands, picking up stuff for the shop, et cetera. It ran pretty well, occasional work was needed. There was nothing nice about the van. It sounded like it may disintegrate when you hit bumps. It only had a AM/FM radio. It didn’t even have an armrest on the driver’s side door, as that came off earlier this year. Terrible gas mileage, but it was kind of fun to own and was overall reliable. The decals never stopped being slightly humorous.

Fast forward to June 2010. 289000 miles on this van (previous owner reported that the prior owner had replaced the engine at about 175000 miles but I’m not sure why he bothered). It’s a Sunday and we’re supposed to have a cookout but the weather looked crummy so we canceled and I headed to the shop to try to get some work done. Two blocks from the shop in West Philly, I stop at a stop sign and let a guy cross the street. A car to my left stops at its stop sign. He made a complete stop, and I was there first so I proceed through the intersection. I see that he’s coming out the corner of my eye so I punch the gas. Next thing I know he’s whacking into me hard, terrible noise, the van is being spun around and catches and slowly falls over on the passenger side. It was crazy. I had never been in an accident before. Luckily my dog wasn’t with me and also luckily I had my seatbelt on, which I didn’t always do but now, and you should too because you never know what bozos are out there. Anyway, the van is on its side, I’m still strapped in, held in by the seatbelt which I couldn’t undo. I look out the front window and windshield wiper fluid is streaming out of those little nozzles. People are coming up, asking if I’m okay, if there are kids in the car. “I’m fine, I’m fine.” I undo the seatbelt and roll down the driver’s window, and hoist myself up, leaving my bag in the car, which has my laptop and some other gear. The passenger window was smashed, as the side mirror had been folded in. The window tinting held the glass together. Without a seatbelt, I probably would have been cut up or bruised up or both.

So at this point, I’m out of the car, flying on adrenaline. I talk to the other driver, who seemed like a cool guy, and wasn’t hurt or angry. Cops and paramedics come. They take my blood pressure and remark that it’s great, even for normal situations. They ask me if I’m okay, I say yes and then they leave. I appreciate the work they do, but they should not immediately ask if you’re okay, because you feel reduced pain when you have an adrenaline rush. I know this from bicycle accidents, where I went down hard and slid on asphalt, and felt fine for fifteen minutes, and then all of a sudden it sets in and you feel like you got chokeslammed by the universe.

The cops are funny, having a good time, and they flip my van back upright. I steer as they push me to a parking spot. They tell me that the van will be stripped if I leave it there over night (not a great neighborhood). At this point it doesn’t run and I think it’s totaled. The other driver came over and gave me his real name, but a fake phone number. The Philadelphia Police Department no longer investigates car accidents due to budgetary restraints, so they had just told the other guy to give me his info. He didn’t give me his info, and he gave the cops false insurance information. We later went to the police department and was able to get the guy’s home information and name and the reported insurance information. I told the police the next day that the guy had given us fake info and they didn’t care.

I call AAA and a tow truck came. I figured I’d have it towed to our house and then figure out what to do. Miraculously the AAA driver gets it to run by turning off the safety switch that activates to restrict the flow of fuel when the vehicle rolls, and he reattaches the battery and it runs, although it did act pretty rough at first.

The guy who hit me did real damage to the van, severely messed up the left side panel towards the bottom, we lost the window and the mirror. I taped up the window and we got used to not having the mirror and it ran for maybe a month more. My fiancé still drove it to work but we knew that the end was nearing.  The guy who hit me ended up calling me two days later to see if I were doing okay and we talked a few times, with him saying he’d give me $500 cash but needed time to get it together, and I agree but when the time came for him to pay I could never get a hold of him on the phone. He was always supposedly either asleep, still at work or a little kid would answer and be told to hang up. I gave up. There are tons of uninsured drivers in Philadelphia.

One day my fiancé was driving home from work and ran an errand on the way. After the errand, the power steering went out. She made it home and when I arrived after work she told me not to be mad but something was really wrong with the van. I go out to inspect and see that the temperature gauge is beyond hot. She had said that there was something hanging underneath the van and I did see something down there. I pop the hood, not knowing much about engines at all but assuming I could tell if something major was wrong. The serpentine belt, the one that runs the fan and other lovely features like power steering, is shredded, done. I talk to two mechanics that I know and both say don’t bother fixing it. The van is worth almost nothing at this point.

We let it sit on that side of the street around the corner from our house until someone writes a note saying please move it, and then I drive it to the other side of the street, to my block, and leave it there.

That was like a month ago. We’ve been meaning to do something with it and plan to donate it to NPR. In the meantime, it has sat, parallel parked, with all valuables removed.

Sunday night we got back from a visit to my parents and I’m about done for the night when my downstairs neighbor calls saying that the police are here and need to talk to us because someone broke into our car. We have a nice Volvo now so I’m thinking that someone had smashed the window and I’d have to deal with that headache, cost and hassle. We talk to the cops and it wasn’t the Volvo, it was our busted old van. Here’s what happened…

11pm on a Sunday night, two young, stupid criminals are going around the neighborhood with a flashlight looking into cars. A neighbor calls 911 to report it. In the meantime, the kids cut the plastic window of our van. Cops come to investigate and one of the kids attacks a cop with a screwdriver, which is an extremely awful idea. A whole lot of cops come to handle it. The cops find us and take our information.

After we talk to the cops I just tape up the window and consider it done, being reminded that we do indeed need to get rid of this van. But now we’ve been subpoenaed to appear in court to talk about our damages because the violators were underage.

We moved on and got a Volvo about a month ago and it is working out great. I don’t miss the van, although being able to pick up big stuff was cool. Every man with a van or pickup truck knows the burden he bears, which is that he will be called regularly to assist moving furniture with said vehicle.

The van with two feet of snow on it during one of the blizzards this winter.

Rest In Peace.

Some pictures

16 May, 2010 – 7:06 pm

I haven’t posted in a year, but here are some pictures of recent work! I’d like to start putting things on here again, at least just pictures with a brief description. I hadn’t logged in since last May and I have 5679 comments waiting for approval, so if you need any pornography or online poker or shady medicine, let me know.

Screen printing on polos isn’t very fun. Vinyl is better, although it still can be challenging. I want to get a mouse pad to cut up so that I have a raised surface for my heat press to adhere the vinyl. The buttons get in the way. And it’s vinyl just like the vinyl I use for names and numbers on the backs of softball shirts. I used Spectra Cut, which is cheap and good for names/numbers, but for small detail like this and to get a softer application, I’d recommend Spectra EcoFilm.

My flash keeps making white ink ghost, but this is a three color discharge print on black.

Purple and light blue discharge on Alternative.

Straight discharge prints for a band, Yuppiecide.

I was very excited about this order, since I do a little MMA myself (I mostly do Krav Maga for my training, but have been doing the MMA class after the Saturday Krav class when I get to go, and I’m getting into Jiujitsu but unfortunately having been training much lately because the shop is so busy). I did 100 of these and shipped them to Sweden, via USPS Priority Mail.

Pretty cool three color for a non-profit. Brown and green were regular Matsui waterbased inks and the hands were discharge.

My customer picked out “recycled” shirts. I did some research and it’s not that they recycle old tshirts into new tshirts, it’s that they use some scrap fabric when making the new shirts. Recycled shirts should discharge fine, so I went ahead and did this order, and didn’t realize until I had started production that these Anvil brand recycled shirts are only 70% cotton, so they discharged pretty poorly. Lesson learned.

Three color print on Independent brand hoodies. It’s really subtle but there is a shadow of black ink around QUEST. This really should have just been done as a two color, blue and white discharge ink.

Recent printing.

22 May, 2009 – 9:09 am

I’ve done a lot of shirts since the last time I was actively blogging. Here are some of the more interesting ones.

Discharge with neon pink pigment!

White discharge, black ink, green discharge on Gildan Military Green g200.

Bright discharge clear on Cardinal Red Gildan g200, which discharges extremely well. Normal red discharges not well, like a light red, but Cardinal does an awesome job of discharging.

Meshuggah is an awesome metal band, heavy and weird technically. Sometimes called “math metal.” I needed a shirt. Search for “Future breed machine” on youtube to get an idea of what they sound like.

Real small printing of my logo on a shirt amongst other sponsors. Here is the shirt:

It was orange discharge and gray discharge on Alternative Apparel shirts, which are awesome garments.

Discharge with violet and purple pigments mixed in as I printed.

These dogs are awesome. I did a lot of shirts for a couple who breed them. This was straight discharge and reddish pink discharge for the tongue, and then on light shirts I did black ink and the same reddish discharge because it showed well on almost all shirt colors, light or dark.

I print weird stuff.

I have to mix, test print, remix colored discharge over and over to get the right shade. This is one of the shirts on which I do it.

I love when I make cool shirts for big companies. These were for Marvel in NYC. I did some tank tops yesterday for Pepboys, for a special event in LA, but I didn’t take any pictures unfortunately. The lady from Pepboys marketing was super nice and I think I will get more small special orders from them.

I’ve done some softball shirts lately. This was for an architecture firm here in Philly.

Halftone print of a jellyfish!

Another softball team order. Once I’m all set up with vinyl, I can finally do unique names/numbers on the back of softball shirts. I have lost work previously because I couldn’t do that. And now I can.

Bright discharge clear and yellow discharge, same as what I used for the Yardbirds shirts right above.

Vacord Custom Vinyl

22 May, 2009 – 8:49 am

I know I’ve neglected this blog for a long time, but it is still popular. I want to start writing again. I had just run out of topic ideas, but I’ve got a few now, to start again.  If you have any questions for me to address here, or topic ideas, please email them to me.

Last week I bought a vinyl plotter/cutter, a Roland GX-24, so that I could expand my services. Wednesday the necessary 16 foot usb cable came and I could finally set it up. Here is my first vinyl attempt:

So far, vinyl is awesome. It is very different than screen printing, and seems much easier and more straight-forward. I plan to offer laptop decals like above, as well as wall art vinyl, car decals, window decals, cloroplast signs, auto plates, banners, one-off t-shirts, one-off bumper stickers, unique names/numbers on the back of team shirts, etc etc. It’s been very exciting! Doing my first door decal here at the shop was a similar feeling to doing my first shirt, or the first time I printed discharge. Here’s that door decal:

Here’s a link to the vinyl section of my flickr if you’d like to see what I’ve been doing.

Next, I’m going to design and cut lettering to go on the back of my van to advertise.

If you need any vinyl, please contact me. I plan to be offering vinyl commercially in early June.

Thanks for reading. It’s nice to be back.

Printing gray under discharge white

30 January, 2009 – 1:46 pm

I had an order this week for a Jiu Jitsu club at a school in Philadelphia. The customer provided a mockup which had gray and white, with the gray showing in some places through the white. I told him I could probably replicate this in print and he said give it a try.

Instead of separating the layers in Photoshop and butt registering them, I just printed the full art in grey, then the white on top. Eliminating registration is cool when possible. So, I printed the gray (mixed from a previous order, Matsui inks, probably spot black, trans white, and 301 white), then flashed it, then did one layer of Matsui Discharge White on top. They came out pretty neat, with the gray being visible through the white.

I always enjoy when I can give some artistic input, suggest ideas, and experiment.

Distressing artwork and distressed printing

27 January, 2009 – 2:16 pm

Distressing is popular. If you’ve ever seen shirts that look like they’re really old, and that the print is worn, but you know that the shirts are new or relatively new, then the artwork was probably just “distressed”, which is a process to make it look cracked, old, worn out, etc.  I’ve printed distressed artwork a few times, but last week was the first time I did the effect myself to artwork. It’s pretty easy.

Basically, you just create the distressed effect in Photoshop. You could probably do it in Illustrator as well, but I used Photoshop so that is what I will cover. I took a distressed effect graphic and used it over the artwork the customer provided. Go here on screenprinters.net, and scroll down to Distressed Look Overlays. Download those files (thanks to Scott Fresner for providing them!). Then load your artwork in Photoshop as well as one or more of these Distressed Overlay files. Simply use the magic wand to select all of the distressed effect then paste it on top of your own artwork. You can then use Fill (hit Ctrl+f5) to change the distressed portion to white or otherwise your background color, and the distressed layer will block your artwork, making it look distressed! Easy enough, right? I hope that makes sense. Play around with it. There are four different types of distressed effects at that link, ranging from really small in detail, to larger. I used more than one to get this result on the Frat shirts I did last week:

You can of course do it to multiple color artwork too! Just make sure the distressed layers are on top of the actual art layers, making them the same color as your background (white for printing films.)

So that’s the artwork portion, and illustration of the end result, but let’s not forget the key portion between artwork and end result, that is, the actual screen printing! Distressing is easy on screens, because instead of trying to take out small or even tiny portions of the screen/stencil, you’re leaving small pieces, which is always easier. I used 230 mesh count screens, but even with low mesh screens, low to medium detail distressing would work fine. Just burn your screens as normal and they should wash out fine, creating the distressed stencil. Here is one of the screens from that print run:

There you go! There are several threads on The T-shirt Forums about this process if you want to learn more.

Someone asked in a comment a while ago if I was ever a teacher. The answer is no, never formally. I was very active with WKDU, Drexel University’s student radio station and I instructed new DJs there, and also tested them when I was Program Director.  I’m really into Krav Maga and want to be an instructor at the school in a year or two, when I’ve worked up to become a Green Belt. Right now I’m a Yellow Belt, so I’ve got a ways to go.  I have taught other people about screen printing, and am doing a private lesson next week. If you’re in the Philadelphia area and are interested in taking private lessons with me, please get in touch with me. My phone number is at the top of the page.

Business is very slow but I will try to blog and at least post pictures as interesting work comes along.

Christmas gifts, screen printed of course.

8 January, 2009 – 1:25 pm

I like to screen print gifts to give to family at Christmas time. This was the third Christmas since I’ve started screen printing and the gifts are a little more advanced than previous years.

My father and I fly hot air balloons and he requested a balloon sweatshirt. This is Matsui Discharge White on a Forest Green Gildan sweatshirt (G800 I think?).

ICE CREAM MAN. I did one for my sister and one for her fiancé. Matsui mixed dark gray ink and also speedball brand glow in the dark ink for the trim. I am really surprised that the speedball glow in the dark ink works so well because they are generally a pretty poor ink company.

Purple hippos on Alternative PE shirt for my sister.

I made a few of these, including one for my sister and one for her fiancé (they got a lot of shirts this year!). I had left over red and yellow discharge so I put both inks on one screen to get this variable color effect.

For my future brother-in-law, dark gray and straight discharge inks done on an Alternative Apparel tonal stripe shirt. Weird. He liked it.

This was straight discharge on a blue Alternative shirt that just didn’t discharge well, so it came out grayish. Still cool but hard to see really. The artwork is a page from a 1960s Beatles coloring book.

This was part of my halloween costume this year but I also made one for future bro-in-law. His is on American Apparel, mine was on distressed Alternative with grinded hems so it looked old. I just did one layer of Matsui 301 white so that the print was faded. My costume was a time traveler supposedly from 2036 so I had an old 2028 shirt on that was worn out.

Orange owl on a yellow Alternative shirt.

French man printed in white  and yellow discharge on a purple Alternative shirt.

That’s the majority of the Christmas printing I did. I had a nice holiday and I hope all of my readers did too!

Best discharge red I’ve ever produced.

8 January, 2009 – 1:11 pm

Well it’s been a while since I’ve blogged. When I first decided to start blogging I wrote a long list of topics and then continued to come up with topic ideas, but I have written about all of those by now and new ideas aren’t coming to mind often.  My business is very slow so I am not working a lot and thinking of new topics nor am I producing shirts worth talking about. But I will try to blog at least once a week from now on. If you have topic ideas, please please email them to me . I have started using twitter, which I sort of hate but am rather hooked on, and I do sometimes mention what I’m working on, so if you want you can check out my twitter.

Anyway, I did some shirts for a local band called Axe Populi. I don’t know what they sound like but their artwork was pretty cool and I know a couple of guys in the band so I was happy to work for them. It was a white and red design on black shirts, a very common combination, but one that can be an intimidating combo for waterbased printers.  With WB inks, you can’t do red on top of a white underbase like you can with plastisol, because you get pinkish. You can supposedly use a clear coat between the white and red but that adds another screen/color and I’m not into that.  So what I do is use white-pigmented discharge (Matsui Discharge White) and pigment some red discharge (Matsui DSPF binder).  Pigmenting discharge can be a pain, as it takes a while and can lead to unfavorable results. In the past I’ve just used Matsui’s Neo Red MFB pigment added to straight discharge and it can give a nice red, but generally a darker, almost bloody red. This order called for a bright red, which I had never quite gotten before with discharge. I mixed some discharge and added a lot of Neo Red and test printed and it was a red certainly but not what I wanted, so I added some PC Red 032 pigment, which is an orangish red, and it definitely made it brighter. I added a little more Neo Red, test printed and saw that I had finally gotten a good bright red! I made extra as I always do (I don’t want to ever run out during a print job) and I’m saving it to make some Krav Maga shirts for my school.  I printed 30 of these shirts in 20 minutes, doing wet-on-wet with red first.

The up-close shot shows the color of the red better, brighter, like it actually was.

I did these through 160 mesh screens. My exposure unit, a HIX tt180, uses multiple sources of light to burn screens, which is causing light scattering, which is shrinking stencils relative to their films in white mesh screens so I had to stroke the red layer of artwork a couple of pixels in Photoshop to try to alleviate this so that these two colors would still butt properly.

It felt good to be printing again after the slow holidays.

Today’s work

8 December, 2008 – 10:43 pm

Work has been very slow, but today was good. I did three small custom orders. Slow work combined with the fact that I’ve pretty much covered all the topics I can think of is why I don’t blog as frequently of late.

First, I wanted to make a Krav Maga shirt for myself, a design idea I had this weekend. I have a bunch of yellow-pigmented discharge left in the fridge, so I figured I’d use it. This is on a brown Alternative shirt through a 160 mesh (I think):

I do a lot of printing for the Uhuru Solidarity Movement. Here is the latest design:

A new customer wanted some shirts printed for his Yoga studio.  He provided Alternative shirts. The first I did were pink/red burnout tee’s. I had never printed on burnout before.  The shirts are also 50/50, which complicated the desire of the customer for me to use discharge ink, but I just told him that I was interested in seeing the result so I was willing to experiment.  I mixed in Matsui metallic binder to make the discharge sparkle.

Blue Alternative shirts and the customer wanted blue and pink printing, and he picked out some inks from my shelves so I didn’t have to mix anything.  The blue didn’t pop well after curing. It looked better before going through the oven. Hopefully the customer will be fine with it being subtle like this. The metallic pink looked good.

I’m going to do an experiment later this week, using the left over discharge ink with metallic binder as an underbase, and the metallic pink on top of it, to make a very sparkly pink on black.